The non-woven double layer 3D lamination embossing machine is an advanced and efficient device designed for enhancing the quality and appearance of non-woven materials. With its innovative design and cutting-edge technology, this machine offers exceptional performance and versatility in various industries.

Main technical parameters

Equipment name/model	Double layer 3D composite embossing machine (HBJX-FB650SS with double layer single release and double recovery)
Production product	Hot air surface layer non-woven fabric 35-45g/M ²
Power Supply	three-phase; 380V；50Hz.Installed power: ≤ 40KW (including mold heating)
Design and production speed	Design speed: 90M/Min. Actual production speed: 45-75M/Min (according to mold pattern)
Production material specifications	Maximum winding width ≤ 650mm; Maximum winding diameter:  ф 1000mm; Minimum cutting width: 65mm. Maximum unwinding weight: 150KG
Overall dimensions (m)	(L*W*H):6.0*2.0*2.5M(for reference)
Equipment color	Rack metal silver aluminum alloy+gray white sheet metal outer frame
Qualification rate	Qualification rate ≥ 97% (excluding material replacement joints and edge cutting materials)
Preparation scheme	Preparation of full servo power double-layer compound embossing machine

Technical Features:

1. Double Layer Lamination: This machine utilizes a double-layer lamination process, ensuring a strong and durable bond between non-woven layers.

2. 3D Embossing: Equipped with state-of-the-art embossing technology, it creates exquisite and intricate 3D patterns on non-woven materials, adding a touch of elegance and uniqueness.

3. High Efficiency: The machine is engineered to deliver high production output, allowing for increased productivity and reduced time and labor costs.

4. Precise Control System: It features a precise control system that enables accurate adjustment of parameters such as pressure, temperature, and speed, ensuring consistent and reliable results.

5. User-Friendly Interface: The intuitive interface makes it easy for operators to monitor and control the machine, minimizing the learning curve and maximizing efficiency.

Precautions:

1. Ensure proper alignment of materials before lamination to avoid misalignment during the process.

2. Regularly clean and maintain the machine to ensure optimal performance and longevity.

3. Follow all safety guidelines and precautions when operating the machine to prevent accidents or injuries.

4. Train operators thoroughly on machine operation and maintenance to maximize efficiency and minimize errors.

5. Use only recommended non-woven materials suitable for lamination and embossing in this machine to achieve desired results.

Non Woven Fabric Double Layer 3D Lamination Embossing Machine Main Functions:

1. Lamination: The machine effectively laminates two layers of non-woven materials, providing enhanced strength and stability.

2. Embossing: It creates intricate 3D patterns on non-woven materials, adding texture and visual appeal.

3. Temperature Control: The machine offers precise temperature control to ensure proper lamination and embossing without damaging the material.

4. Pressure Adjustment: Operators can adjust the pressure according to the specific requirements of the materials being processed.

5. Speed Control: The speed of the machine can be adjusted to achieve optimal production efficiency and quality.

 

Double Layer 3D Lamination Embossing Machine Applications:

This lamination embossing machine finds extensive applications in various industries, including:

1. Packaging Industry: It is ideal for enhancing the visual appeal of non-woven bags, gift wraps, and other packaging materials, making them more attractive and eye-catching.

2. Textile Industry: The machine can be used for lamination and embossing of non-woven fabrics used in automotive interiors, upholstery, and home furnishing items, enhancing their appearance and durability.

3. Medical Industry: It is suitable for manufacturing high-quality medical gowns, masks, and other non-woven medical products, ensuring superior strength and aesthetics.

1. The non-woven double layer 3D lamination embossing machine is a specialized equipment designed for laminating and embossing non-woven fabrics. It is widely used in industries such as packaging, textiles, and automotive.
2. Feeding Mechanism:The machine starts by feeding the non-woven fabric layers into the system using a precise and automated feeding mechanism. This ensures proper alignment and smooth operation throughout the process.
3. Heating System:Once the fabric layers are fed into the machine, the heating system activates. It utilizes heat plates or rollers to raise the temperature, allowing the layers to bond together securely. The temperature and pressure settings can be adjusted based on the specific requirements of the materials being processed.
4. Adhesive Application:Before lamination, an adhesive is applied onto the non-woven fabric layers. This adhesive can be in the form of a powder, film, or liquid, depending on the desired level of bonding and texture. The machine ensures an even distribution of adhesive across the fabric surface.
5. Lamination Process:After the adhesive application, the non-woven fabric layers are pressed together using heated rollers or plates. The combination of heat and pressure activates the adhesive, effectively bonding the layers together. This process creates a strong and durable laminated fabric.
6. 3D Embossing:Along with lamination, the machine also offers a 3D embossing capability. Special embossing rollers or plates are inserted into the system, which imprints patterns or designs onto the laminated non-woven fabric. This adds a decorative and textured finish to the final product.
7. Cooling and Solidification:Following the lamination and embossing stages, the laminated fabric passes through a cooling system. The cooling process helps the adhesive to solidify, ensuring that the layers remain firmly bonded together. It also prevents deformation or warping of the fabric.
8. Trimming and Cutting:Once the laminated and embossed fabric has cooled down, it moves on to the trimming and cutting section of the machine. Here, automated cutting blades or laser systems precisely trim the excess edges and shape the fabric into the desired dimensions or patterns. 
9. Quality Control:Throughout the entire process, the non-woven double layer 3D lamination embossing machine incorporates various sensors and detectors to ensure consistent quality. These systems monitor parameters such as temperature, pressure, adhesive application, and alignment, making real-time adjustments if any irregularities are detected.
10. Output and Packaging:Finally, the finished laminated and embossed non-woven fabric is ready for output and packaging. The machine may include an automatic stacking or winding system to neatly collect the processed fabric rolls, which can then be packaged and prepared for shipment.Note: The above descriptions are a general overview of how a non-woven double layer 3D lamination embossing machine typically works. Specific functionalities and features may vary depending on the model and manufacturer.